Smoked Meats & Delicatessen

Slicer Settings for Salami: A Thickness Guide

A slicer setting is not something set once and forgotten. As the product changes, so do thickness, blade speed and feed pressure.

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A slicer is the most used appliance in a business selling deli products. But its settings usually get made once and never touched again.

How is the thickness scale read?

The dial on most machines is numbered from zero to fifteen.

Those numbers are not millimetres.

The actual thickness varies by model.

A general guide: each unit corresponds to around 0.3 to 0.5 millimetres.

A setting of "3" therefore means one to one and a half millimetres.

But that is not a precise rule.

The right method is calibration.

Ten slices get cut and their total thickness measured with a caliper.

The total gets divided by ten, giving the real slice thickness. That measurement gets made once for each setting and posted beside the machine.

How do settings change by product?

Every product wants a different thickness.

Soft, emulsified products — mortadella, salami — can be cut very thin.

The setting goes to a millimetre or below.

The pliability of those products tolerates a very thin slice.

Dry, firm products — fermented sucuk, pastırma — get cut slightly thicker.

A very thin slice breaks in those products.

Fatty products — bacon, pastrami — get cut at a medium thickness.

Cheeses are a different group; soft cheeses stick to the blade and require a medium thickness.

ProductThicknessBlade speedProduct temperature
Mortadella0.3-1 mmLow2-4 °C
Sliced salami1-2 mmMedium2-4 °C
Ham1-2 mmMedium2-4 °C
Fermented sucuk2-3 mmMedium4-6 °C
Pastırma1-1.5 mmLow2-4 °C
Bacon1.5-2 mmMedium0-2 °C
Kaşar cheese2-3 mmLow4-6 °C

What does blade speed change?

That setting matters on machines with variable speed.

High speed heats the cutting surface.

In soft products that heating melts the fat and the slice sticks to the blade.

Low speed gives a cleaner cut but takes longer.

Low speed is preferred for soft, fatty products.

Medium speed suits firm, dry products.

High speed gets used only on tight, cold products.

Fixed-speed machines have no such setting; product temperature and feed pressure then become the only means of control.

Why is product temperature critical?

That is the most neglected variable.

Cold product is firm and cuts cleanly.

Warm product softens and sticks to the blade.

The slices tear and the thickness becomes inconsistent.

The ideal temperature is two to four degrees.

Zero to two degrees is better for very fatty products such as bacon.

The product should be sliced immediately after leaving the fridge.

Product standing on the counter warms and the quality of the cut falls.

Where a batch gets sliced, the products should come out in turn; put on the counter all at once, the last of them will have warmed.

How is blade sharpness checked?

A dull blade markedly lowers the quality of the cut.

The signs are clear: ragged slice edges, the product getting crushed and the machine requiring more force.

The blade gets sharpened regularly.

Most machines have a built-in sharpening mechanism.

The frequency depends on use; weekly under heavy use and fortnightly under normal use.

The blade should be cleaned thoroughly after sharpening; metal filings can stay on the product.

The blade loses diameter over time and needs replacing.

That is a line belonging in a maintenance plan; an average blade lasts two or three years under heavy use.

How is the portion calculated?

The machine setting directly affects the cost per portion.

The number of slices from a kilogram gets calculated.

That depends on the slice thickness and the diameter of the product.

A salami eight centimetres across gives around 200 slices at one millimetre.

At two millimetres it gives 100.

Where a sandwich uses five slices, the first setting yields forty portions and the second twenty.

That difference doubles the cost per portion.

The setting therefore gets fixed once and written up beside the machine; different settings on different shifts destroy cost control entirely.

How are cleaning and maintenance done?

A slicer is among the appliances carrying the highest risk of cross-contamination in a kitchen.

Cleaning is required after every use.

The daily clean removes the blade, the feed tray and the guards.

They get washed in hot soapy water and disinfected.

Cleaning the blade requires care; protective gloves should be used.

Cleaning is needed between product groups too; the blade gets wiped when moving between cheese and meat.

Products containing allergens need separate handling.

The weekly service lubricates the moving parts with food-grade oil and checks the blade alignment; those two steps markedly extend the machine's life.

What safety measures apply?

A slicer is the appliance carrying the highest risk of injury in a kitchen.

The blade is exposed and very sharp.

Three measures are essential.

The first is using the pusher. Product never gets pushed by hand; the machine's own pusher is used.

The last section of a product must be cut with the pusher.

The second is returning the thickness setting to zero. The dial goes to zero after use.

That brings the blade behind its guard plate.

The third is unplugging the machine. It must be unplugged during cleaning and blade removal.

Cut-resistant gloves are advised too; the most frequent injury during cleaning happens while wiping the face of the blade.

Those three steps take seconds and are the ones most often skipped at the end of a long shift, which is exactly when injuries happen.

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Frequently asked questions

How is the thickness scale read?

The dial on most machines is numbered from zero to fifteen.

How do settings change by product?

Every product wants a different thickness.

What does blade speed change?

That setting matters on machines with variable speed.

How is blade sharpness checked?

A dull blade markedly lowers the quality of the cut.

How is the portion calculated?

The machine setting directly affects the cost per portion.

How are cleaning and maintenance done?

A slicer is among the appliances carrying the highest risk of cross-contamination in a kitchen.

What safety measures apply?

A slicer is the appliance carrying the highest risk of injury in a kitchen.

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